Low-temperature Pulsed Vacuum Drying Oven For Drying Heat-sensitive Materials
Description:
This is an intermittent vacuum drying device specifically designed for heat-sensitive materials. Vacuum drying involves heating and dehydrating the material under vacuum conditions, using a vacuum pump to remove air and moisture.Its core advantage lies in the combined process of "low temperature + pulsed vacuum." Under high vacuum, the boiling point of water is significantly reduced, allowing materials to be dried at a low temperature of 40-80℃. This effectively avoids the damage caused by high temperatures to traditional Chinese medicine extracts, bioactive components, and food ingredients, preserving the activity and effective components of the materials.
Through periodic vacuuming and devastating actions, the equipment can quickly break up foam generated during the drying process, preventing overflow. Simultaneously, it creates micro-disturbances in the airflow within the chamber, significantly improving drying efficiency and solving the problems of clumping and uneven drying inherent in traditional vacuum drying methods.
Application:
Suitable for drying heat-sensitive materials that are easily decomposed or whose polymers deteriorate at high temperatures. Sterilization can be performed before drying, and no impurities are introduced into the material during the drying process. As a static vacuum dryer, the shape of the dried material is not damaged, and it is widely used in the pharmaceutical, food, chemical, and electronics industries.
Specification:
|
Model
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ZMG-7.5
|
ZMG-11
|
ZMG-14
|
ZMG-16.5
|
ZMG-22
|
ZMG-28
|
ZMG-33
|
ZMG-44
|
|
Heating area
|
7.5
|
11
|
14
|
16.5
|
22
|
28
|
33
|
44
|
|
Number of baking trays
|
32
|
48
|
60
|
72
|
96
|
120
|
144
|
192
|
|
Rated capacity(kg)
|
64
|
96
|
120
|
144
|
192
|
240
|
288
|
384
|
|
Baking pan specifications
|
400×565×50mm,2mm
|
|
Cabinet vacuum(Mpa)
|
0-0.098Mpa
|
|
Heating method
|
Steam heating/electric heating
|
|
Maximum use temperature
|
95/110
|
|
Drying time(h)
|
4-6
|
|
Vacuum group pump power(kw)
|
6.6
|
9
|
9
|
14
|
14
|
20.5
|
20.5
|
27.5
|
|
Pump power (kw)
|
3
|
3
|
3
|
4
|
4
|
6
|
8
|
8
|
|
Mainframe dimensions(L×W×H)(mm)
|
1580×1725
×2000
|
2150×1725
×2000
|
2150×1725
×2100
|
2150×1725
×2300
|
2050×2050
×2300
|
2160×3050
×2100
|
2160×3050
×2300
|
2100×3700
×2300
|
|
Host weight(kg)
|
2100
|
2600
|
3200
|
3500
|
4200
|
5800
|
6400
|
7500
|
Feature Advantage:
1.Compared to traditional hot air ovens, drying efficiency is increased by more than 2 times, energy consumption is reduced by approximately 80%, and production cycles are significantly shortened.
2. It supports multiple heat sources, including steam, hot water, and electric heating, adapting to the energy conditions of different factories.
3. Multiple drying programs can be preset, enabling one-button automatic operation. Data can be recorded and printed, facilitating process traceability and equipment verification.
4. The interior features a no-dead-angle design and supports in-line cleaning (CIP), meeting the hygiene requirements of the food and pharmaceutical industries.
FAQ:
Q1: What types of pharmaceutical equipment do you manufacture?
We primarily manufacture a series of equipment for crushing, mixing, granulation, drying, coating, and cleaning, and provide complete production line solutions for industries such as health products, food, new energy, and chemicals.
Q2: Do you offer customized solutions?
Absolutely. We can customize equipment dimensions, capacity, control systems, material contact parts, feeding/discharging methods, and automation levels based on your specific production requirements.
Q3: Can your equipment comply with GMP requirements?
Yes. Our equipment is designed and manufactured in accordance with GMP standards. We use high-quality stainless steel materials (SS304 or SS316L), sanitary welding techniques, and easy-to-clean structures to ensure compliance with pharmaceutical production requirements.
Q4: What industries can use your equipment?
· Pharmaceutical manufacturing
· Nutraceutical production
· Food processing
· Chemical industries
· Biotechnology applications
Q5: Do you provide installation and commissioning services?
Yes. We offer installation guidance, commissioning support, operator training, and technical consultation. Remote support and on-site services are available depending on project requirements.
Q6: How do I choose the right machine model?
Our engineering team can recommend the most suitable model based on:
· Product characteristics
· Batch size
· Production capacity
· Facility layout
· Automation requirements
· Regulatory standards
Simply contact us with your requirements for a free consultation.
Q7: What is the lead time for production?
The specific delivery time depends on the machine type and configuration. The exact delivery cycle will be confirmed during the quotation process.
Q8: How do you ensure product quality?
Each machine undergoes the following processes:
Raw material inspection
Precision machining
Functional testing
Quality inspection and Factory Acceptance Testing (FAT)
Only qualified equipment is delivered to the customer.
Product Tags:
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400mm Industrial Drying Equipment Low Temp Vacuum Drying Oven For Heat Sensitive Materials Images
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